Projects
| Contract
Research |
Materials
Characterization |
|
COSMIC LABS undertakes
time bound result oriented projects involving
design, research, process and product development,
product engineering, prototype development, pilot
production, type testing and leading to manufacture
of newer and better products made of metals, alloys,
polymers, ceramics, composites....
|
COSMIC LABS specializes
in testing, analysis, characterization and manufacturing
process route identification for many unknown
materials and products and assist the industry
substitute expensive components and products without
compromising quality and reliability.
|
| Failure Analysis
and Prevention |
|
COSMIC LABS provides the
service in identifying the reasons of failures
- (design, materials, processes, manufacturing
methods, maintenance, under estimation of application
requirements, service conditions, user habits or other),
finding remedial measures and developing better products.
Some of the failure investigations completed include
failures in turbines, cranes, automotive, generator,
electrical & electronic components, PCBs,
gears, brakes, forming tools, shafts, bearings....
|

Turbine Parts
|

Electrical Connectors
|

Broken Shaft
|

Speaker and Horn
|

Ceramic Products
|
| Special
Tests and Services |
Technical
Reports |
|
Conducting fatigue, creep, wear,
endurance, load deflection, high and low temperature
tests and other time dependent tests has become
necessary to ensure quality. COSMIC LABS
provides services catering to customers specific
requirements and offers to collaborate in conducting
special tests for meeting application requirements.
|
Collection of scientific information,
analyzing the technical data and making reports
for taking decisions has become a necessity in
industrial and other sectors. COSMIC LABS
undertakes studies relating to environmental impact
assessment, development and characterisation of
new materials and products and many others.
|

Testing strength to 100 tons and upto 800°C |

Load deflection testing |

Evaluation of failures and surfaces |

EDX micro analysis |
| Support to Manufacturing
and Solution Consultancy |
COSMIC LABS provides technical support
for
- Improving product quality, reliability, safety
and service life
- Increasing fuel economy and conservation of
energy
- Improving processes and minimizing production
cost
- Minimizing defects, rejects waste and pollution
during manufacturing of products and components
made of
metals, alloys, polymers ceramics, composites...
|
| Remnant Life
Assessment |
|
Boilers, silos, pressure vessels,
missiles, bridges, furnaces, kilns, storage tanks
and other expensive machinery and expected to
provide long and reliable service. However, over
the years, materials and components used in these
machinery degrade and become unsafe. Ensuring
the safety or making replacements requires evaluating
their condition and safety by testing and evaluation.
COSMIC LABS undertakes assignments involving
chemical, physical, non-destructive, mechanical,
tensile, bend, hardness creep, stress rapture,
fatigue, wear testing, in-situ metallography,
data analysis and result interpretation for ensuring
safety and reliability.
|

Hydroturbine |

Boiler |

Condenser head |

Locomotive gear |
| Technology
Proving |
Special
Projects |
|
Technology sourcing and transfer
is becoming increasingly popular by the day. Technology
proving is becoming part of the technology transfer
activity. COSMIC LABS has expertise to
undertake assignments involving technology proving
in a number of fields.
|
Development of special materials
and products in small volumes are required for
many critical applications. COSMIC LABS
undertakes projects involving design, development
and engineering of specialty materials and products,
special purpose machinery, test equipment, fixtures
and specimens, metallography kits and others.
|

Production
machinery |

Planetary mixer |

Heat exchanger |

Los Angeles abrasion
testing equipment |

Teaching aid |
| Overseas Service |
| COSMIC LABS offers to collaborate with
overseas companies and labs, undertake projects
involving long term testing, materials characterization,
contract R&D and other related projects to mutual
benefit. |
|
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